1991 Acura NSX Service Manual

The 1991 Acura NSX Service Manual provides comprehensive technical information for the maintenance, repair, and service of the first-generation Acura NSX sports car. This manual covers the revolutionary mid-engine, rear-wheel-drive vehicle featuring a 3.0L V6 VTEC engine, aluminum monocoque chassis, double-wishbone suspension, and advanced electronic systems. Below are key sections for specifications, maintenance procedures, troubleshooting, and technical data.

1. Vehicle Specifications 2. Engine Systems 3. Transmission & Drivetrain 4. Suspension & Steering 5. Brake Systems 6. Electrical Systems 7. Body & Interior 8. Maintenance Schedules 9. Troubleshooting Guide 10. Technical Data 11. Wiring Diagrams

Vehicle Specifications

Key specifications for the 1991 Acura NSX including dimensions, capacities, and performance data.

SpecificationValue
Engine Type3.0L DOHC 24-valve V6 VTEC
Horsepower270 hp @ 7100 rpm
Torque210 lb-ft @ 5300 rpm
Transmission5-speed manual or 4-speed automatic
Curb Weight3,010 lbs (manual)
0-60 mph5.2 seconds
Top Speed168 mph
Fuel Capacity18.5 gallons
Wheelbase99.6 inches
Length174.2 inches

Engine Systems

Detailed service procedures for the C30A V6 VTEC engine and related systems.

  1. Engine removal and installation procedures
  2. VTEC system operation and troubleshooting
  3. Fuel injection system service
  4. Ignition system timing and component replacement
  5. Cooling system maintenance and repair
  6. Exhaust system components and replacement

WARNING! Always disconnect battery before working on electrical systems. Use proper lifting equipment for engine removal.

Transmission & Drivetrain

Service information for manual and automatic transmissions, clutch, and final drive.

  1. Manual transmission overhaul procedures
  2. Automatic transmission service and adjustment
  3. Clutch system replacement and bleeding
  4. Drive shaft and CV joint service
  5. Differential service and fluid specifications
  6. Shift linkage adjustment

CAUTION! Use only recommended transmission fluids. Properly support vehicle when working underneath.

Suspension & Steering

Brake Systems

Service procedures for the four-wheel disc brake system with ABS.

Front Brakes: 11.1-inch ventilated discs with 4-piston calipers. Rear Brakes: 11.1-inch ventilated discs with 2-piston calipers.

Brake Pad Replacement: Front and rear pad replacement procedures. Rotor Service: Inspection, machining, and replacement specifications. ABS System: Troubleshooting and component service. Brake Fluid: DOT 3 or DOT 4 fluid specifications and bleeding procedures.

Electrical Systems

Comprehensive electrical system diagnostics and repair procedures.

  1. Battery and charging system service
  2. Starting system troubleshooting
  3. Lighting system repair and adjustment
  4. Instrument cluster service
  5. Power window and door lock systems
  6. Air conditioning and climate control

Tip: Always use factory service connectors and follow wiring diagrams precisely.

Body & Interior

Aluminum body repair procedures and interior component service.

  1. Aluminum body panel repair techniques
  2. Door adjustment and window regulator service
  3. Seat removal and repair procedures
  4. Dashboard component removal and installation
  5. Carpet and trim replacement
  6. Glass and windshield replacement

WARNING! Special procedures required for aluminum body repair. Use only approved methods and materials.

Maintenance Schedules

Recommended maintenance intervals and service procedures.

Service IntervalRequired Maintenance
7,500 milesOil and filter change, tire rotation
15,000 milesAll 7,500 mile services plus air filter, brake inspection
30,000 milesAll 15,000 mile services plus coolant, transmission fluid
60,000 milesAll 30,000 mile services plus timing belt, spark plugs
90,000 milesMajor service including all fluids and filters

Troubleshooting Guide

Common problems and diagnostic procedures for the 1991 NSX.

SymptomPossible CauseCorrective Action
Engine won't startFuel pump, ignition, batteryCheck fuel pressure, spark, battery voltage
Poor accelerationClutch, fuel system, sensorsTest clutch engagement, fuel pressure, TPS
Brake vibrationWarped rotors, wheel balanceInspect and machine rotors, balance wheels
Electrical issuesGround connections, fusesCheck all grounds, test fuses and relays
OverheatingCoolant, thermostat, radiatorCheck coolant level, thermostat operation

Technical Data

Essential technical specifications and torque values.

Wiring Diagrams

Complete electrical schematics and connector locations.

Engine Control System: ECU pinouts and sensor wiring. Charging System: Alternator and regulator circuits. Lighting Systems: Headlight, taillight, and signal light wiring. ABS System: Anti-lock brake system electrical diagrams. Climate Control: A/C and heater control wiring.

Service Support: Contact Acura technical support for additional assistance. Refer to factory bulletins for updates.

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