2002 Acura MDX Repair Manual Download Free

The 2002 Acura MDX Repair Manual provides comprehensive technical information for maintenance, troubleshooting, and repair procedures for the 2002 Acura MDX SUV. This manual covers engine systems, transmission, suspension, brakes, electrical systems, heating and air conditioning, and body components. Below are key sections for specifications, maintenance schedules, repair procedures, troubleshooting, and wiring diagrams.

1. Vehicle Specifications 2. Maintenance Schedule 3. Engine Repair Procedures 4. Transmission Service 5. Brake System 6. Electrical System 7. Suspension & Steering 8. Heating & AC 9. Troubleshooting Guide 10. Wiring Diagrams 11. Technical Service Bulletins

Vehicle Specifications

Technical specifications for the 2002 Acura MDX including engine, transmission, dimensions, and capacities.

SpecificationDescription
Engine Type3.5L V6 SOHC VTEC
Horsepower240 hp @ 5,300 rpm
Torque245 lb-ft @ 3,000-5,000 rpm
Transmission5-speed automatic with SportShift
DrivetrainVTM-4 all-wheel drive
Fuel Capacity19.2 gallons
Curb Weight4,398 lbs
Overall Length188.5 inches
Wheelbase106.3 inches
Towing Capacity4,500 lbs

Maintenance Schedule

Recommended maintenance intervals and service procedures for optimal vehicle performance.

  1. Oil and filter change: Every 7,500 miles or 12 months
  2. Air filter replacement: Every 30,000 miles
  3. Spark plugs: Replace every 105,000 miles
  4. Timing belt: Replace every 105,000 miles
  5. Transmission fluid: Change every 30,000 miles
  6. Brake fluid: Replace every 3 years
  7. Coolant: Replace every 10 years or 120,000 miles

WARNING! Always use genuine Acura parts and fluids for optimal performance and warranty compliance.

Engine Repair Procedures

Step-by-step instructions for common engine repairs and component replacement.

  1. Engine removal and installation procedures
  2. Cylinder head removal and valve adjustment
  3. Timing belt and balance shaft belt replacement
  4. Water pump and thermostat replacement
  5. Fuel system service and injector replacement
  6. Ignition system troubleshooting and coil replacement
  7. PCV valve and EGR system service

CAUTION! Always disconnect battery before performing electrical work. Use proper safety equipment.

Transmission Service

Brake System

Complete brake system service including disc brakes, ABS, and parking brake adjustment.

Front Brakes: Ventilated discs, 11.8 inch diameter. Rear Brakes: Solid discs, 12.0 inch diameter.

Brake Pad Replacement: Front and rear pad specifications and wear limits. Rotor Resurfacing: Minimum thickness specifications. ABS System: Troubleshooting ABS warning light, wheel speed sensor testing. Brake Fluid: DOT 3 or DOT 4, bleeding procedure.

Electrical System

Electrical system diagnosis, battery, alternator, starter, and lighting systems.

  1. Battery testing and replacement procedures
  2. Alternator output testing and replacement
  3. Starter motor testing and removal
  4. Fuse box locations and circuit descriptions
  5. Lighting system troubleshooting
  6. Power window and door lock diagnosis

Tip: Always use digital multimeter for accurate electrical measurements.

Suspension & Steering

Front and rear suspension components, steering system service, and wheel alignment.

  1. Front strut replacement and spring service
  2. Rear shock absorber replacement
  3. Control arm and ball joint inspection
  4. Stabilizer bar and link replacement
  5. Power steering pump and rack service
  6. Wheel bearing replacement procedures
  7. Alignment specifications and adjustment procedures

WARNING! Use proper jack stands when working under vehicle. Never rely on jack alone.

Heating & AC

Climate control system service including compressor, condenser, and heater core.

Troubleshooting Guide

Common problems and diagnostic procedures for various systems.

SymptomPossible CauseCorrective Action
Engine won't startBattery, starter, fuel pumpCheck battery voltage, test starter, listen for fuel pump
Transmission slippingLow fluid, worn clutchesCheck fluid level and condition, pressure test
ABS light onWheel sensor, moduleScan for codes, test wheel sensors
OverheatingThermostat, water pumpCheck coolant level, test thermostat, inspect water pump
Electrical issuesAlternator, batteryTest charging system, load test battery

Wiring Diagrams

Complete electrical schematics for all vehicle systems.

Engine control module wiring, Body electrical diagrams, Lighting circuits, Power distribution, Ground locations, Connector pinouts, Circuit identification.

Technical Service Bulletins

Manufacturer-released technical service bulletins for known issues and updates.

TSB 02-010: Transmission shift quality improvement. TSB 03-005: Front brake noise reduction. TSB 04-012: Climate control display issues. TSB 05-008: VTM-4 system software update. Contact Acura dealership for latest TSB information and software updates.

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