2002 Acura MDX Repair Manual PDF

The 2002 Acura MDX Repair Manual provides comprehensive technical information for servicing and maintaining the 2002 Acura MDX luxury SUV. This manual covers engine systems (3.5L V6), transmission, suspension, brakes, electrical systems, heating and air conditioning, body components, and troubleshooting procedures. Below are key sections for maintenance schedules, repair procedures, specifications, and diagnostic information.

1. General Information 2. Maintenance Schedules 3. Engine Repair 4. Transmission 5. Suspension & Steering 6. Brake Systems 7. Electrical Systems 8. Heating & AC 9. Body & Interior 10. Troubleshooting 11. Specifications

General Information

Overview of 2002 Acura MDX features and service procedures.

ComponentDescription
Vehicle IdentificationVIN location and decoding information
Maintenance ItemsRecommended service intervals and procedures
Lift PointsProper jacking and lifting locations
Fluid CapacitiesOil, coolant, transmission fluid specifications
Bulb SpecificationsHeadlight, taillight, and interior bulb types
Fuse Box LocationsUnder-hood and interior fuse panel diagrams
Service PrecautionsSafety warnings and proper service procedures
Tool RequirementsSpecial tools needed for specific repairs
Wiring DiagramsElectrical system schematics and component locations
Trouble CodesOBD-II diagnostic trouble code definitions

Maintenance Schedules

Recommended service intervals for optimal vehicle performance.

  1. Oil and filter change: Every 7,500 miles or 12 months
  2. Tire rotation: Every 7,500 miles
  3. Air filter replacement: Every 30,000 miles
  4. Spark plug replacement: Every 105,000 miles
  5. Transmission fluid: Every 30,000 miles
  6. Coolant replacement: Every 60,000 miles or 5 years
  7. Brake fluid: Every 3 years regardless of mileage
  8. Timing belt: Every 105,000 miles or 7 years

WARNING! Always use genuine Acura parts and fluids for optimal performance and warranty compliance.

Engine Repair

3.5L J35A4 V6 engine service procedures and specifications.

  1. Engine removal and installation procedures
  2. Cylinder head service and valve adjustment
  3. Timing belt replacement procedure
  4. Water pump and thermostat replacement
  5. Fuel system service and injector replacement
  6. Ignition system maintenance
  7. Exhaust system repair
  8. Engine mounting and alignment

CAUTION! Always disconnect battery before performing electrical work. Use proper torque specifications for all fasteners.

Transmission

Suspension & Steering

Front and rear suspension systems with power steering maintenance.

Front Suspension: MacPherson strut design with stabilizer bar

Rear Suspension: Multi-link independent suspension

Steering: Power rack-and-pinion with variable assist

Wheel Alignment: Specifications and adjustment procedures

Strut/Shock Replacement: Step-by-step removal and installation

Control Arms: Bushings and ball joint replacement

Stabilizer Bars: Link and bushing replacement procedures

Brake Systems

Four-wheel disc brakes with ABS and VSA systems.

  1. Front brake pad replacement procedure
  2. Rear brake pad replacement procedure
  3. Rotor machining and replacement specifications
  4. Brake fluid bleeding procedure
  5. ABS system component location and testing
  6. Parking brake adjustment
  7. Brake hose and line replacement

Tip: Always replace brake pads in axle sets and inspect rotors for minimum thickness.

Electrical Systems

Complete electrical system diagnosis and repair procedures.

  1. Battery testing and replacement
  2. Alternator output testing and replacement
  3. Starter motor testing and replacement
  4. Lighting system diagnosis and repair
  5. Power window and door lock systems
  6. Instrument cluster diagnosis
  7. Audio and navigation systems
  8. Climate control electrical components
  9. Security system troubleshooting

WARNING! Disconnect battery before performing electrical repairs. Use proper circuit protection.

Heating & AC

Climate control system service and refrigerant handling.

Body & Interior

Body panel replacement and interior component service.

CAUTION! Follow proper safety procedures when working with airbag systems and seat belt pretensioners.

Troubleshooting

SymptomPossible CauseCorrective Action
Engine won't startBattery, starter, fuel systemCheck battery voltage, fuel pressure, spark
Poor accelerationFuel filter, air filter, sensorsReplace filters, check MAF sensor, fuel pressure
Transmission slippingLow fluid, worn clutchesCheck fluid level and condition, pressure test
Brake vibrationWarped rotors, worn componentsResurface or replace rotors, check calipers
Electrical issuesBattery, alternator, groundsLoad test battery, check charging system

Diagnostic Procedures: Use factory scan tool for accurate diagnosis of computer systems.

Specifications

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