2002 Acura MDX Repair Manual

The 2002 Acura MDX Repair Manual provides comprehensive technical information for maintaining and repairing the 2002 Acura MDX luxury SUV. This manual covers the 3.5L V6 VTEC engine, 5-speed automatic transmission, 4-wheel drive system, suspension, brakes, electrical systems, heating and air conditioning, body components, and troubleshooting procedures. Below are key sections for maintenance schedules, repair procedures, specifications, and diagnostic information.

1. Vehicle Specifications 2. Maintenance Schedule 3. Engine Repair 4. Transmission Service 5. Brake System 6. Suspension & Steering 7. Electrical System 8. Heating & A/C 9. Body & Interior 10. Troubleshooting 11. Technical Service Bulletins

Vehicle Specifications

Key technical data for the 2002 Acura MDX including engine, transmission, and chassis specifications.

SpecificationDescription
Engine Type3.5L SOHC V6 VTEC
Horsepower240 hp @ 5,300 rpm
Torque245 lb-ft @ 3,000-5,000 rpm
Transmission5-speed automatic with SportShift
DrivetrainVariable Torque Management 4WD
Fuel SystemProgrammed Fuel Injection (PGM-FI)
Brake System4-wheel disc with ABS
Suspension4-wheel independent
Fuel Capacity19.2 gallons
Curb Weight4,430 lbs

Maintenance Schedule

Recommended maintenance intervals for optimal vehicle performance and longevity.

  1. Oil and filter change: Every 7,500 miles or 12 months
  2. Tire rotation: Every 7,500 miles
  3. Air filter replacement: Every 30,000 miles
  4. Spark plugs: Replace every 105,000 miles
  5. Transmission fluid: Change every 30,000 miles
  6. Coolant replacement: Every 60,000 miles or 5 years
  7. Brake fluid: Replace every 3 years
  8. Timing belt: Replace every 105,000 miles

WARNING! Always use genuine Acura parts and fluids for optimal performance and warranty compliance.

Engine Repair

Comprehensive engine service procedures for the 3.5L V6 VTEC engine.

  1. Engine removal and installation procedures
  2. Cylinder head service and valve adjustment
  3. Timing belt replacement procedure
  4. VTEC system diagnosis and repair
  5. Fuel system service and injector replacement
  6. Ignition system service and spark plug replacement
  7. Cooling system maintenance and thermostat replacement
  8. Exhaust system inspection and repair

CAUTION! Always disconnect battery before performing electrical work. Use proper lifting equipment for engine removal.

Transmission Service

Brake System

Complete brake system service including ABS and VSA systems.

Front Brakes: Disc brakes with twin-piston calipers, 11.8-inch rotors. Rear Brakes: Disc brakes with single-piston calipers, 12.0-inch rotors.

Brake Pad Replacement: Front and rear pad replacement procedures. Rotor Service: Inspection, machining, and replacement specifications. ABS System: Wheel speed sensor replacement, ABS modulator service. VSA System: Vehicle Stability Assist system diagnosis and repair. Brake Fluid: DOT 3 or DOT 4 fluid specification, bleeding procedures.

Suspension & Steering

Front and rear suspension components and power steering system service.

  1. Front Strut Assembly: Removal and installation
  2. Rear Shock Absorbers: Replacement procedure
  3. Control Arms and Bushings: Inspection and replacement
  4. Stabilizer Bars and Links: Service procedures
  5. Power Steering: Pump replacement and fluid service
  6. Steering Gear: Rack and pinion service
  7. Wheel Alignment: Specifications and adjustment procedures

Tip: Always check wheel alignment after suspension component replacement.

Electrical System

Complete electrical system diagnosis and repair procedures.

  1. Battery: Testing and replacement procedures
  2. Alternator: Output testing and replacement
  3. Starter: Removal, testing, and installation
  4. Fuses and Relays: Location and testing procedures
  5. Lighting Systems: Headlight, taillight, and signal light replacement
  6. Power Windows and Locks: Motor replacement and switch testing
  7. Instrument Cluster: Removal and bulb replacement
  8. Wiring Diagrams: Complete electrical schematics

WARNING! Disconnect battery before performing electrical repairs to prevent short circuits and injury.

Heating & A/C

Climate control system service including compressor, condenser, and heater core.

Body & Interior

Body panel replacement, interior trim, and accessory installation procedures.

CAUTION! Use proper trim removal tools to avoid damaging interior components.

Troubleshooting

Diagnostic procedures for common issues and performance problems.

SymptomPossible CauseCorrective Action
Engine misfireSpark plugs, ignition coilsCheck spark plugs and ignition coils; test compression
Transmission slippingLow fluid, worn clutchesCheck fluid level and condition; test line pressure
Brake vibrationWarped rotorsInspect and machine or replace rotors
Electrical issuesBattery, alternatorTest battery and charging system; check grounds
A/C not coolingRefrigerant leak, compressorCheck refrigerant pressure; test compressor clutch

Diagnostic Tools: Use Acura/Honda diagnostic system for accurate troubleshooting.

Technical Service Bulletins

Manufacturer-issued service bulletins and updates for known issues.

Acura Service Bulletins: Transmission shift improvements, brake noise reduction, electrical system updates, recall information. Copyright © 2002 American Honda Motor Co., Inc. For technical support, contact Acura Client Relations at 1-800-382-2238 or visit acura.com.

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