2002 Acura MDX Shop Manual

The 2002 Acura MDX Shop Manual provides comprehensive technical information for servicing and repairing the 2002 Acura MDX luxury SUV. This manual covers the 3.5L V6 engine (J35A4), 5-speed automatic transmission, 4-wheel drive system, electrical systems, suspension, brakes, steering, climate control, and body components. Includes detailed procedures, specifications, wiring diagrams, and troubleshooting guides for professional technicians and DIY enthusiasts.

1. General Information 2. Engine Mechanical 3. Engine Performance 4. Transmission 5. Drivetrain 6. Suspension & Steering 7. Brakes 8. Electrical Systems 9. Body & Interior 10. Maintenance Schedules 11. Troubleshooting

General Information

Vehicle identification, model variations, service precautions, and general specifications.

ItemSpecification
Model Year2002
Engine CodeJ35A4
Displacement3.5L V6
Horsepower240 hp @ 5500 rpm
Torque245 lb-ft @ 3000-5000 rpm
Transmission5-speed automatic
Drivetrain4WD with VTM-4
Curb Weight4,411 lbs
Fuel Capacity19.2 gallons
Oil Capacity4.5 quarts (with filter)

Engine Mechanical

Complete engine service procedures including removal, installation, and component repair.

  1. Engine removal and installation procedures
  2. Cylinder head service and valve adjustment
  3. Timing belt replacement (105,000 miles)
  4. Piston and connecting rod service
  5. Crankshaft and main bearing service
  6. Cooling system service
  7. Lubrication system maintenance

WARNING! Always disconnect battery before servicing engine components. Use proper lifting equipment for engine removal.

Engine Performance

Fuel injection system, ignition system, emission controls, and engine management.

  1. PGM-FI system diagnosis and repair
  2. Ignition timing and component testing
  3. OBD-II diagnostic trouble codes
  4. Emission control systems (EVAP, EGR, PCV)
  5. Throttle body service and adjustment
  6. Fuel pump and injector service
  7. Sensor testing and replacement

CAUTION! Fuel system operates under high pressure - relieve pressure before servicing.

Transmission

Drivetrain

VTM-4 4-wheel drive system, rear differential, driveshaft, and axle service.

VTM-4 System: Variable Torque Management 4WD with electronic control, rear differential lock button, and system diagnostics.

Rear Differential: Final drive ratio 4.333:1, fluid capacity 1.67 quarts, fluid type Honda Dual Pump Fluid II. Driveshaft: Two-piece design with center support bearing. Axles: Front and rear CV joint service and replacement procedures.

Suspension & Steering

Front MacPherson strut, rear multi-link suspension, and power steering system.

  1. Front strut removal and installation
  2. Control arm and ball joint replacement
  3. Stabilizer bar and link service
  4. Rear suspension component service
  5. Power steering pump and gearbox
  6. Wheel alignment specifications
  7. Tire pressure monitoring system

Tip: Always check wheel alignment after suspension component replacement.

Brakes

4-wheel disc brakes with ABS and Vehicle Stability Assist (VSA).

  1. Front brake pad replacement (thickness limit 3mm)
  2. Rear brake pad replacement (thickness limit 3mm)
  3. Brake rotor service and specifications
  4. ABS modulator and wheel speed sensors
  5. Brake fluid flush procedure
  6. Parking brake adjustment
  7. VSA system diagnosis

WARNING! Always bleed brakes after any hydraulic system service. Use only DOT 3 or DOT 4 brake fluid.

Electrical Systems

Complete wiring diagrams, component locations, and electrical troubleshooting.

SystemComponentsTesting Procedures
Starting/ChargingBattery, alternator, starterVoltage drop tests, output testing
LightingHeadlights, taillights, signalsCircuit diagnosis, bulb replacement
Power AccessoriesWindows, locks, mirrorsMotor testing, switch diagnosis
Instrument ClusterGauges, warning lightsSelf-diagnosis mode, sensor inputs
Climate ControlA/C compressor, blower motorPressure testing, component diagnosis

Body & Interior

Body panel replacement, interior trim, glass, and restraint systems.

Airbag System: SRS diagnosis and component replacement procedures. Seat Belts: Pretensioner service and inspection. Body Panels: Replacement procedures and alignment specifications. Glass: Windshield and window replacement. Interior: Dashboard, console, and trim panel removal.

Maintenance Schedules

Recommended service intervals and maintenance procedures.

Troubleshooting

SymptomPossible CauseCorrective Action
Engine won't startBattery, starter, fuel pumpCheck battery voltage, fuel pressure, spark
Transmission slipsLow fluid, worn clutchesCheck fluid level and condition, pressure test
ABS light onWheel sensor, modulatorScan for codes, check sensor gaps and wiring
Vibration at speedTires, wheels, driveshaftBalance tires, check U-joints, wheel bearings
A/C not coolingRefrigerant, compressorCheck pressures, compressor clutch operation

Diagnostic Tools: Honda HDS scanner or equivalent OBD-II scanner required for advanced diagnostics.

Technical Support: Acura Technical Information System (TIS) or authorized dealer service department.

2002 Acura MDX Shop Manual © - All Rights Reserved 2025