2002 Acura TL Factory Service Manual

The 2002 Acura TL Factory Service Manual provides comprehensive technical information for the maintenance, repair, and service of the 2002 Acura TL model. This manual covers the 3.2L V6 engine, 5-speed automatic transmission, chassis systems, electrical systems, body components, and all factory specifications. Below are key sections for safety procedures, technical specifications, maintenance schedules, repair procedures, troubleshooting, and diagnostic information.

1. General Information 2. Maintenance 3. Engine 4. Transmission 5. Chassis 6. Electrical System 7. Body & Interior 8. Heating & AC 9. Troubleshooting 10. Specifications 11. Wiring Diagrams

General Information

Vehicle identification, model variations, manual organization, and safety precautions.

ComponentDescription
VIN LocationDriver's side dashboard visible through windshield
Model Year2002
Engine CodeJ32A2
Transmission5-speed automatic with SportShift
Drive TypeFront-wheel drive
Fuel SystemProgrammed Fuel Injection (PGM-FI)
Brake System4-wheel disc with ABS
Safety SystemsDual front airbags, side airbags

Maintenance

Scheduled maintenance intervals and procedures.

  1. Oil and filter change: Every 7,500 miles or 12 months
  2. Air filter replacement: Every 30,000 miles
  3. Spark plugs: Replace every 105,000 miles
  4. Timing belt: Replace every 105,000 miles
  5. Transmission fluid: Replace every 30,000 miles
  6. Brake fluid: Replace every 3 years
  7. Coolant: Replace every 10 years or 120,000 miles

WARNING! Always use genuine Acura parts and fluids. Follow torque specifications precisely.

Engine

3.2L J32A2 V6 engine service and repair procedures.

Service procedures: Valve adjustment, timing belt replacement, cylinder head service, oil pump replacement, engine removal and installation.

Transmission

5-speed automatic transmission with SportShift manual mode.

  1. Fluid capacity: 2.9 quarts (drain and refill)
  2. Fluid type: Honda/Acura ATF-Z1
  3. Shift solenoid testing procedures
  4. Valve body service
  5. Transmission removal and installation
  6. SportShift system diagnostics

CAUTION! Use only specified transmission fluid. Incorrect fluid can damage transmission.

Chassis

Suspension, steering, and brake systems.

SystemSpecification
Front SuspensionDouble wishbone
Rear SuspensionMulti-link
Steering TypePower-assisted rack and pinion
Turning Circle38.1 feet
Front BrakesVentilated discs, 11.8 inches
Rear BrakesSolid discs, 11.1 inches
ABS System4-channel

Electrical System

Battery, charging, starting, and lighting systems.

Body & Interior

Body components, interior trim, and accessories.

  1. Door panel removal and installation
  2. Dashboard components service
  3. Seat removal and adjustment mechanisms
  4. Window regulator replacement
  5. Exterior trim and moldings
  6. Paint codes and touch-up procedures
  7. Glass replacement procedures

Tip: Use proper trim removal tools to avoid damage to plastic components.

Heating & AC

Climate control system service and repair.

Service procedures: AC system evacuation and recharge, compressor replacement, heater core replacement, climate control module diagnostics.

Troubleshooting

Common problems and diagnostic procedures.

SymptomPossible CauseCorrective Action
Engine misfireFaulty spark plugs, ignition coilsCheck spark plugs and ignition coils; replace as needed
Transmission slippingLow fluid, worn clutch packsCheck fluid level and condition; perform pressure test
ABS light onFaulty wheel sensor, low fluidScan for codes; check wheel sensors and fluid level
AC not coolingLow refrigerant, compressor failureCheck refrigerant pressure; test compressor clutch
Electrical issuesBad battery, alternator, groundsTest battery and charging system; check ground connections

Specifications

Complete technical specifications.

CategorySpecification
Overall Length193.2 inches
Wheelbase108.1 inches
Curb Weight3,505 lbs
Fuel Capacity17.1 gallons
Oil Capacity4.5 quarts (with filter)
Coolant Capacity7.4 quarts
Tire Size205/60R16
Fuel Economy19 city / 28 highway mpg

Wiring Diagrams

Complete electrical schematics and connector locations.

Service Information: Contact Acura dealer or visit techinfo.honda.com for latest service bulletins.

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