2003 Acura CL Type S Manual Spacer

The 2003 Acura CL Type S Manual Spacer is a critical component for the manual transmission system of the Acura CL Type S model. This spacer ensures proper alignment and spacing between transmission components, facilitating smooth gear shifting and optimal performance. Below are key sections covering specifications, installation procedures, maintenance guidelines, and troubleshooting information.

1. Features at a Glance 2. Installation 3. First-Time Setup 4. Specifications 5. Controls and Settings 6. Connecting Components 7. Operation Guidelines 8. Maintenance Features 9. Care & Cleaning 10. Regulatory Information 11. Troubleshooting

Features at a Glance

Key components: Precision-machined spacer, transmission alignment pins, mounting hardware, installation guide.

Feature	Description
Material	High-grade aluminum alloy for durability
Compatibility	2003 Acura CL Type S manual transmission
Thickness	Precision 5mm spacing
Mounting holes	Pre-drilled for exact fitment
Surface treatment	Anodized coating for corrosion resistance
Weight	Lightweight design at 0.5kg
Installation	Direct bolt-on replacement
Warranty	1-year limited warranty

Installation

Unpack and inspect all components before installation. Ensure proper safety equipment.

Disconnect battery: Remove negative terminal for safety.
Remove transmission cover: Use appropriate tools to access transmission area.
Align spacer: Position spacer using alignment pins for proper orientation.
Secure mounting: Torque bolts to manufacturer specifications (25-30 ft-lbs).
Reassemble components: Replace transmission cover and reconnect battery.

WARNING! Transmission components are heavy; use proper lifting equipment. Ensure all connections are secure before operation.

First-Time Setup

After installation, perform initial checks and adjustments.

Check alignment: Verify spacer is properly seated and aligned.
Test transmission: Engage clutch and test gear shifting while stationary.
Road test: Perform gentle acceleration and gear changes to verify operation.
Final inspection: Check for any unusual noises or vibrations.

CAUTION! Ensure vehicle is on level surface with parking brake engaged during testing.

Specifications

Material: 6061-T6 Aluminum Alloy
Dimensions: 150mm diameter, 5mm thickness
Weight: 0.5kg
Bolt Pattern: 6x 8mm mounting holes
Temperature Range: -40°C to 150°C
Surface Finish: Black anodized
Compatibility: 2003 Acura CL Type S manual transmission only
Warranty: 12 months from installation date

Controls and Settings

Proper installation ensures optimal transmission performance.

Alignment: Use factory alignment pins for precise positioning. Torque Specifications: Mounting bolts 25-30 ft-lbs. Clearance Check: Verify 2mm minimum clearance from surrounding components. Lubrication: Apply light coat of transmission fluid to mating surfaces.

Connecting Components

Ensure proper connection to transmission housing and related components.

Clean mating surfaces: Remove any debris or old gasket material.
Position spacer: Align with transmission housing pins.
Install bolts: Hand-tighten initially, then torque to specification.
Verify clearance: Check for proper spacing with adjacent components.

Tip: Use thread locker on mounting bolts for secure installation.

Operation Guidelines

Proper operation ensures longevity and performance.

Break-in period: Avoid aggressive shifting for first 500 miles.
Regular inspection: Check for leaks or loose bolts during oil changes.
Gear shifting: Allow proper clutch engagement between shifts.
Temperature monitoring: Watch for excessive transmission heat during operation.

WARNING! Do not operate vehicle if unusual noises or vibrations are detected. Stop immediately and inspect.

Maintenance Features

Regular maintenance ensures optimal performance and longevity. Inspection intervals: Check during every oil change (5,000-7,500 miles). Cleaning: Remove debris and check for corrosion. Torque check: Verify bolt tightness every 15,000 miles.

Care & Cleaning

Use appropriate cleaning methods to maintain spacer integrity.

Cleaning: Use brake cleaner or mild solvent with soft brush. Drying: Compressed air or lint-free cloth. Storage: Keep in dry environment away from moisture.

CAUTION! Do not use abrasive cleaners or wire brushes that may damage surface coating.

Regulatory Information

This component meets automotive industry standards for quality and safety. Manufactured in compliance with ISO 9001 quality standards. Copyright © 2003 Acura; all trademarks property of Honda Motor Co., Ltd. For technical support, contact Acura customer service at 1-800-382-2238 or visit www.acura.com.

Troubleshooting

Symptom	Possible Cause	Corrective Action
Vibration during operation	Improper installation or alignment	Recheck alignment and bolt torque; ensure proper seating
Difficult gear shifting	Spacer thickness incorrect	Verify correct spacer model and installation
Transmission fluid leak	Damaged spacer or improper seal	Inspect for cracks; replace if damaged
Unusual noises	Contact with adjacent components	Check clearance; reposition if necessary
Reduced performance	Wear or deformation	Inspect for wear; replace if beyond specifications

Service: 1-800-382-2238; www.acura.com

Warranty Claims: Contact place of purchase with proof of purchase and installation date.