2003 Acura TL Factory Service Manual

The 2003 Acura TL Factory Service Manual provides comprehensive technical information for the maintenance, repair, and service of the 2003 Acura TL luxury sedan. This manual covers the 3.2L V6 engine, 5-speed automatic transmission, chassis systems, electrical systems, body components, and all factory specifications. It includes detailed procedures, wiring diagrams, troubleshooting guides, and factory-recommended service intervals for professional technicians and DIY enthusiasts.

1. General Information 2. Engine Mechanical 3. Engine Cooling 4. Fuel and Emissions 5. Transmission 6. Suspension and Steering 7. Brakes 8. Body and Interior 9. Electrical System 10. Maintenance Schedules 11. Troubleshooting

General Information

Vehicle identification, model variations, manual organization, and safety precautions.

ItemSpecification
Model Year2003
Vehicle TypeMid-size luxury sedan
ManufacturerAcura (Honda Motor Co.)
Production PlantMarysville, Ohio, USA
Manual RevisionFactory Original
CoverageComplete vehicle systems

Engine Mechanical

3.2L J32A2 V6 engine specifications and service procedures.

  1. Engine removal and installation procedures
  2. Cylinder head service and valve adjustment
  3. Timing belt replacement (105,000 miles)
  4. Piston and connecting rod service
  5. Crankshaft and main bearing service

WARNING! Always disconnect battery before engine service. Use proper lifting equipment.

Engine Cooling

Cooling system components and maintenance procedures.

  1. Radiator replacement and flushing
  2. Thermostat replacement procedure
  3. Water pump service with timing belt
  4. Coolant temperature sensor testing
  5. Cooling fan system diagnosis

CAUTION! Never open radiator when hot. Use Honda Type 2 coolant only.

Fuel and Emissions

Transmission

5-speed automatic transmission with SportShift manual mode.

Specifications: BAYA-type transmission, ATF-Z1 fluid, 7.9 quart capacity.

Service procedures: Fluid change (30,000 miles), filter replacement, shift solenoid testing, valve body service, torque converter replacement, transmission control module programming.

Suspension and Steering

Double wishbone front suspension, multi-link rear suspension, power steering.

  1. Front strut and spring replacement
  2. Control arm and ball joint service
  3. Stabilizer bar and link replacement
  4. Power steering pump service
  5. Wheel alignment specifications

Tip: Always replace suspension components in pairs when worn.

Brakes

4-wheel disc brakes with ABS and electronic brake distribution.

  1. Front brake pad replacement procedure
  2. Rear brake pad and rotor service
  3. Brake fluid flush (every 3 years)
  4. ABS modulator testing
  5. Brake booster inspection
  6. Parking brake adjustment

WARNING! Always bleed brakes properly after service. Test brakes at low speed first.

Body and Interior

Body structure, interior components, and trim service.

Electrical System

Complete wiring diagrams and electrical component service.

CAUTION! Disconnect battery before electrical work. Use circuit testers, not test lights.

Maintenance Schedules

Factory recommended maintenance intervals and service procedures.

Service IntervalRequired Maintenance
7,500 milesOil change, tire rotation, inspection
15,000 milesOil change, air filter, cabin filter
30,000 milesTransmission fluid, fuel filter
60,000 milesSpark plugs, brake fluid
105,000 milesTiming belt, water pump, coolant

Troubleshooting

SymptomPossible CauseCorrective Action
Engine won't startBattery, starter, fuel pumpCheck battery voltage, fuel pressure, spark
Transmission slipsLow fluid, worn clutchesCheck fluid level and condition, pressure test
ABS light onWheel sensor, modulatorScan for codes, test wheel sensors
Electrical issuesBattery, alternator, groundsLoad test battery, check charging system
OverheatingCoolant, thermostat, fansPressure test system, check fan operation

Technical Support: Acura dealer service department or certified technician recommended for complex repairs.

Parts Information: Genuine Acura parts recommended for optimal performance and reliability.

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