Acura Integra Service Manual PDF

The Acura Integra Service Manual provides comprehensive technical information for maintaining and repairing Acura Integra vehicles. This manual covers all major systems including engine, transmission, suspension, brakes, electrical, and body components. Below are key sections for maintenance procedures, technical specifications, troubleshooting, and service intervals.

1. Vehicle Specifications 2. Maintenance Schedule 3. Engine Service 4. Transmission Service 5. Brake System 6. Suspension & Steering 7. Electrical System 8. Cooling System 9. Fuel System 10. Troubleshooting Guide 11. Technical Bulletins

Vehicle Specifications

Complete technical specifications for Acura Integra models including engine, transmission, and chassis details.

Specification	Description
Engine Type	1.8L DOHC 16-valve inline-4
Horsepower	140-170 hp (depending on model year)
Transmission	5-speed manual or 4-speed automatic
Drivetrain	Front-wheel drive
Brake System	Front disc, rear drum (disc optional)
Suspension	Independent front, double wishbone rear
Fuel Capacity	13.2 gallons
Curb Weight	2,600-2,800 lbs
Wheelbase	101.2 inches
Overall Length	172.4 inches

Maintenance Schedule

Recommended service intervals and maintenance procedures for optimal vehicle performance.

Oil Change: Every 7,500 miles or 12 months
Air Filter: Every 30,000 miles
Spark Plugs: Every 60,000 miles
Timing Belt: Every 90,000 miles
Brake Fluid: Every 30,000 miles or 2 years
Coolant: Every 60,000 miles or 5 years
Transmission Fluid: Every 30,000 miles

WARNING! Always use genuine Acura parts for optimal performance and warranty compliance.

Engine Service

Detailed procedures for engine maintenance, repair, and troubleshooting.

Oil Change Procedure: Drain plug torque 29 ft-lbs
Spark Plug Replacement: Gap 0.039-0.043 inches
Timing Belt Replacement: Align marks carefully
Valve Adjustment: Cold engine only
Compression Test: Minimum 135 psi per cylinder

CAUTION! Allow engine to cool before performing service work to prevent burns.

Transmission Service

Manual Transmission: Honda MTF only, capacity 2.1 quarts
Automatic Transmission: Honda ATF-Z1, capacity 2.7 quarts
Clutch Replacement: Pedal free play 0.4-0.8 inches
Shift Linkage: Adjust for smooth shifting
Differential: Service with gear oil every 30,000 miles

Brake System

Complete brake system service including pads, rotors, and hydraulic components.

Front Brakes: Pad thickness minimum 0.12 inches, rotor minimum thickness 0.87 inches

Rear Brakes: Shoe lining minimum 0.04 inches, drum maximum diameter 7.96 inches

Bleeding Procedure: Use DOT 3 or DOT 4 brake fluid, bleed sequence RR-LR-RF-LF

Suspension & Steering

Alignment specifications and suspension component service.

Front Alignment: Camber -0°30' ± 45', Caster +1°45' ± 45'
Rear Alignment: Camber -1°30' ± 45', Toe 0°00' ± 12'
Strut Replacement: Torque nuts to 36 ft-lbs
Ball Joint Inspection: Check for play every 15,000 miles
Tire Rotation: Every 7,500 miles

Tip: Always perform alignment after suspension work.

Electrical System

Wiring diagrams, component locations, and electrical troubleshooting.

Battery: 12V 45AH, clean terminals regularly
Alternator: Output 70-80 amps at 2000 RPM
Starter: Draw current 130-180 amps
Fuse Box: Main under-hood, secondary under-dash
Lighting: Headlight aiming procedure included

WARNING! Disconnect battery before electrical work to prevent shorts.

Cooling System

Radiator, thermostat, and cooling system maintenance.

Component	Specification
Radiator Cap	0.9 bar (13 psi)
Thermostat	Opens at 180°F (82°C)
Coolant Capacity	5.3 quarts with heater
Coolant Type	Honda All Season Antifreeze/Coolant
Fan Operation	Low 203°F, High 217°F

Fuel System

Fuel pump, injectors, and fuel delivery system service.

Fuel Pressure: 38-46 psi (key on, engine off)

Injector Resistance: 10-13 ohms at 68°F

Fuel Filter: Replace every 30,000 miles

CAUTION! Relieve fuel pressure before servicing fuel system components.

Troubleshooting Guide

Symptom	Possible Cause	Corrective Action
Engine won't start	Battery, starter, fuel pump	Check battery voltage, fuel pressure, spark
Poor acceleration	Clogged filter, timing	Replace air filter, check ignition timing
Brake vibration	Warped rotors	Resurface or replace front rotors
Transmission noise	Low fluid, worn gears	Check fluid level, inspect for wear
Overheating	Thermostat, radiator	Test thermostat, flush cooling system

Reset: ECU reset procedure for clearing codes.

Technical Bulletins

Factory service bulletins and common issues for Acura Integra models.

TSB 96-001: Cold start hesitation - ECU reprogram
TSB 97-015: Fifth gear pop-out - shift linkage adjustment
TSB 98-007: ABS light illumination - sensor cleaning
TSB 99-023: Power window regulator replacement
TSB 01-012: Clutch master cylinder leak

Service: Contact Acura dealer for technical support and genuine parts.