Acura RSX Automatic Transmission to Manual

The Acura RSX automatic to manual transmission conversion is a popular modification that transforms the driving experience from automatic convenience to manual control. This comprehensive guide covers the conversion process, required parts, tools, installation steps, and important considerations for swapping the automatic transmission to a manual 5-speed or 6-speed transmission in your Acura RSX.

1. Conversion Overview 2. Required Parts List 3. Tools Needed 4. Pre-Installation Preparation 5. Removal Process 6. Installation Steps 7. Wiring and ECU Considerations 8. Clutch System Installation 9. Testing and Calibration 10. Common Issues and Solutions 11. Maintenance and Care

Conversion Overview

The automatic to manual transmission swap involves replacing the entire drivetrain components to achieve proper manual operation. Key components: Manual transmission, clutch assembly, flywheel, shifter assembly, pedals, and supporting electronics.

ComponentDescription
Manual Transmission5-speed or 6-speed transmission from RSX Type-S
Clutch AssemblyComplete clutch kit including pressure plate and disc
FlywheelManual transmission compatible flywheel
Shifter AssemblyComplete shifter mechanism with cables
Pedal AssemblyManual clutch and brake pedals
Transmission MountManual-specific transmission mount
Starter MotorManual transmission compatible starter
DriveshaftsManual transmission compatible axles
ECUManual transmission compatible ECU
Wiring HarnessModified or manual transmission harness

Required Parts List

Complete parts inventory for successful conversion.

  1. Manual transmission (5-speed or 6-speed)
  2. Clutch kit (pressure plate, disc, release bearing)
  3. Flywheel (lightweight recommended)
  4. Clutch master cylinder and slave cylinder
  5. Manual transmission shifter assembly
  6. Shifter cables and brackets
  7. Clutch pedal assembly
  8. Manual transmission ECU
  9. Transmission mount and brackets
  10. Manual compatible starter motor
  11. Driveshafts and CV joints
  12. All necessary bolts and fasteners

WARNING! Ensure all parts are compatible with your specific RSX model year.

Tools Needed

Proper tools are essential for successful conversion.

  1. Complete socket set (metric)
  2. Transmission jack
  3. Torque wrench
  4. Pry bars and screwdrivers
  5. Fluid catch pan
  6. Jack stands and floor jack
  7. Clutch alignment tool
  8. Bleeding kit for clutch hydraulic system
  9. Wire crimpers and electrical tape
  10. Transmission fluid pump

CAUTION! Use proper safety equipment and secure vehicle on jack stands.

Pre-Installation Preparation

Removal Process

Step-by-step removal of automatic transmission components.

  1. Disconnect battery and remove air intake system
  2. Remove shift cable and transmission linkage
  3. Disconnect electrical connectors and sensors
  4. Remove driveshafts from transmission
  5. Support engine with jack or support bar
  6. Remove transmission mount and brackets
  7. Remove torque converter bolts and starter
  8. Support transmission with jack and remove bellhousing bolts
  9. Carefully lower and remove automatic transmission

Tip: Label all connectors and bolts for easy reassembly.

Installation Steps

Installation of manual transmission components.

  1. Install clutch assembly using alignment tool
  2. Mount flywheel and torque to specification
  3. Install manual transmission with new input shaft seal
  4. Install transmission mount and brackets
  5. Connect shifter cables and linkage
  6. Install clutch master and slave cylinders
  7. Install pedal assembly and connect hydraulic lines
  8. Install manual transmission compatible starter
  9. Connect all electrical connectors and sensors
  10. Fill transmission with proper manual transmission fluid

WARNING! Torque all bolts to factory specifications.

Wiring and ECU Considerations

Electrical modifications required for manual conversion.

ECU Replacement: Swap automatic ECU for manual transmission compatible ECU. Wiring Modifications: Bypass neutral safety switch, connect reverse light switch, modify transmission position sensors. Dash Indicators: May require coding to eliminate automatic transmission warnings.

Clutch System Installation

Complete clutch hydraulic system setup.

  1. Install clutch pedal assembly in footwell
  2. Mount clutch master cylinder to firewall
  3. Connect clutch pedal to master cylinder pushrod
  4. Install slave cylinder on transmission
  5. Route and connect hydraulic line between master and slave
  6. Bleed clutch hydraulic system thoroughly
  7. Adjust clutch pedal free play

CAUTION! Ensure proper bleeding to prevent clutch engagement issues.

Testing and Calibration

Post-installation verification and adjustment.

TestProcedureExpected Result
Clutch EngagementStart engine, depress clutch, shift through gearsSmooth engagement, no grinding
Gear SelectionTest all gears including reversePositive engagement in all positions
Reverse LightsShift into reverse with ignition onReverse lights illuminate
Noise CheckDrive at various speedsNo unusual noises or vibrations
Fluid LeaksInspect after drivingNo transmission or hydraulic fluid leaks

Reset: Clear any diagnostic trouble codes after conversion.

Common Issues and Solutions

IssuePossible CauseCorrective Action
Gear grindingClutch not disengaging fullyBleed clutch system, adjust pedal
Hard shiftingIncorrect fluid or cable adjustmentUse proper MTF, adjust shifter cables
Reverse lights not workingWiring issueCheck reverse switch and wiring
Check engine lightECU compatibilityInstall manual ECU, clear codes
VibrationDriveshaft or mount issuesCheck driveshafts and transmission mounts

Service: Consult professional mechanic if issues persist.

Maintenance and Care

Post-conversion maintenance requirements.

Regular Maintenance: Change transmission fluid every 30,000 miles. Clutch System: Inspect clutch hydraulic fluid level monthly. Shifter Mechanism: Lubricate shifter linkage periodically. Drivetrain: Check for leaks and unusual noises regularly.

CAUTION! Allow proper break-in period for new clutch components.

Acura RSX Automatic to Manual Conversion Guide © - All Rights Reserved 2025