cardigan com acura tsx 2003 2008 service manual pdf

The Acura TSX 2003-2008 Service Manual provides comprehensive technical information for maintenance, repair, and service procedures for the first-generation Acura TSX models. This manual covers engine systems (K24A2 2.4L i-VTEC), transmission (6-speed manual and 5-speed automatic), suspension, brakes, electrical systems, body repair, and diagnostic procedures. Below are key sections for specifications, maintenance schedules, troubleshooting, and repair procedures.

1. Vehicle Specifications 2. Maintenance Schedules 3. Engine Systems 4. Transmission Service 5. Brake Systems 6. Suspension & Steering 7. Electrical Systems 8. Body & Interior 9. Diagnostic Procedures 10. Safety Precautions 11. Troubleshooting Guide

Vehicle Specifications

Technical specifications for Acura TSX 2003-2008 models including engine, transmission, dimensions, and capacities.

Specification	Details
Engine	K24A2 2.4L DOHC i-VTEC 4-cylinder
Horsepower	205 hp @ 7000 rpm
Torque	164 lb-ft @ 4500 rpm
Transmission	6-speed manual / 5-speed automatic
Fuel Capacity	17.1 gallons
Curb Weight	3220-3320 lbs
Wheelbase	105.1 inches
Length	183.3 inches
Width	69.4 inches
Height	57.3 inches

Maintenance Schedules

Recommended service intervals and maintenance procedures for optimal vehicle performance.

Oil Change: Every 7,500 miles or 12 months
Air Filter: Replace every 30,000 miles
Spark Plugs: Replace every 105,000 miles
Timing Chain: Inspection at 100,000 miles
Brake Fluid: Replace every 3 years
Coolant: Replace every 10 years or 120,000 miles

WARNING! Always use genuine Acura parts and recommended fluids for optimal performance and warranty compliance.

Engine Systems

Detailed service procedures for K24A2 engine components and systems.

Engine Removal: Complete step-by-step procedure with torque specifications
Valve Adjustment: Cold engine procedure - intake: 0.20-0.24mm, exhaust: 0.28-0.32mm
Timing Chain: Inspection and replacement guidelines
Fuel System: Fuel pump replacement and injector service
Cooling System: Radiator, thermostat, and water pump service
Ignition System: Spark plug and coil replacement procedures

Transmission Service

Manual and automatic transmission service procedures and specifications.

Manual Transmission: Fluid change every 30,000 miles (MTF)
Automatic Transmission: Fluid and filter service every 60,000 miles (ATF-Z1)
Clutch System: Inspection and replacement procedures
Shift Linkage: Adjustment and service
Differential: Fluid service and maintenance

CAUTION! Use only recommended transmission fluids to prevent damage.

Brake Systems

Brake system maintenance, repair, and diagnostic procedures.

Component	Service Procedure
Brake Pads	Front: 10.9mm minimum thickness; Rear: 8.0mm minimum
Brake Rotors	Front: 22.0mm minimum thickness; Rear: 8.0mm minimum
Brake Fluid	DOT 3 or DOT 4; replace every 3 years
Brake Bleeding	Proper sequence: RR, LR, RF, LF
ABS System	Diagnostic and service procedures

Suspension & Steering

Front and rear suspension components and steering system service.

Front Struts: Removal and installation with alignment specifications
Rear Suspension: Multi-link system service procedures
Stabilizer Bars: Bushing and link replacement
Wheel Alignment: Specifications - Front: Camber: -0°30' ± 45', Toe: 0 ± 2mm
Power Steering: Fluid service and pump replacement

Electrical Systems

Wiring diagrams, component locations, and electrical system troubleshooting.

Battery: Specification: 12V 60Ah; replacement procedure
Alternator: Output: 110A; testing and replacement
Starter: Removal and installation procedures
Lighting Systems: Headlight, taillight, and interior light service
Fuse Boxes: Locations and fuse assignments
ECU Systems: Engine Control Unit and sensor locations

Body & Interior

Body repair procedures and interior component service.

Door Panel: Removal and installation procedures
Dashboard: Service and component access
Seats: Removal and track service
Windows: Regulator and motor replacement
Exterior Trim: Bumper and moldings service

Tip: Use proper trim removal tools to prevent damage to components.

Diagnostic Procedures

Step-by-step diagnostic procedures for common issues and error codes.

Check Engine Light: OBD-II code retrieval and interpretation
ABS Diagnostics: Code reading and system testing
Transmission Codes: Automatic transmission diagnostic procedures
Electrical Diagnostics: Voltage drop testing and circuit analysis
Emissions Systems: EVAP, EGR, and catalytic converter testing

Safety Precautions

Important safety warnings and procedures for working on the vehicle.

WARNING! Always disconnect battery before electrical work. Use jack stands when lifting vehicle. Follow proper fluid disposal procedures. Wear appropriate safety equipment.

Troubleshooting Guide

Common problems and solutions for Acura TSX 2003-2008 models.

Symptom	Possible Cause	Corrective Action
Engine misfire	Spark plugs, coils, fuel injectors	Check spark plugs and coils; test fuel injectors; scan for codes
Transmission slipping	Low fluid, worn clutches	Check fluid level and condition; perform pressure test
Brake vibration	Warped rotors	Measure rotor thickness; replace or machine rotors
Electrical issues	Battery, alternator, grounds	Test battery and charging system; check ground connections
Suspension noise	Worn bushings, struts	Inspect suspension components; replace worn parts

Technical Support: Contact Acura dealer service department for complex issues.

Parts Information: Use genuine Acura parts for optimal performance and reliability.